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Smart and Innovative Solutions for the Security Printing Industry
Smart and Innovative Solutions - since 1964
The SV-360 machine with high resolution UV-DOD inkjet printing system
finds its perfect use when it comes to variable print personalization,
serialization and coding on single sheets and flat blanks made of paper
and cardboard.
UV-DOD Inkjet Printing System with 360dpi
Modular UV-DOD inkjet heads in combination with the latest LED UV-
curing technology allow the high-resolution and accurate imprint of
variable data such as texts, numbers, barcodes, 2D codes and graphics
on a wide variety of formats from absorbent and non-absorbent
substrates.
Due to its modular construction, the machine can be extended with
increasing demand up to four DOD inkjet heads. For this, modules with
print widths of 72mm and 144mm are available. An optional paper tractor
additionally allows the processing of continuous forms and individual
sheets on the same system.
Layout Editor / Raster Image Processor (RIP)
The under Windows operating print control software R-DOD has an user-
friendly layout editor and takes over the raster image processing (RIP) of
all print data. Variable content such as texts, numbering and common 1D
/ 2D barcodes can simply be placed via drag & drop on the layout and
connected directly to the desired database field.
Verification and Control by Plug & Play
For print data verification and quality control in the production process,
the well proven R-CHECK camera system can be seamlessly integrated
into the print controller. High-resolution CCD camera modules check in a
few milliseconds each print for completeness, legibility and data integrity.
The integrated control concept enables an intuitive handling, fast job
changes and short set-up times.
Feeding Systems
Various feeder and delivery systems are available, tailored to the
production volumes. A vacuum rotation feeder unit is used for small to
medium press runs, which pulls sheets in formats of up to 520mm x
650mm from below. The magazine capacity is accordingly limited in this
case but the feeder can be refilled whilst the machine is running. The
processed sheets are delivered into a suitable jogger. The accurately
stacked sheets can be removed during operation for further finishing.
Autonomous Times
Pile feeders and pile delivery systems can be used for large press runs
and for long periods of autonomous operation; these are equipped with
electrically driven stacker platforms that can be raised and lowered, each
with a magazine capacity of 650 mm. Due to their maximum paper
format of 520mm x 750mm, these also support the classic B2 sheets.
Like the system's upgrade facility, the pile feeder and pile delivery can
also be retrofitted at any time.
Operating Process
After sheet separation with double-sheet inspection, the sheet is drawn
to a zero line in the aligning station and passed to the vacuum transport
of the printing station. Fixed by the vacuum, the aligned sheet is printed
at a constant speed here. After printing, the direct curing by an LED UV
and subsequent camera check is made.
The completed sheets are passed to the stacker; during this time a new
sheet arrives at the print station ready aligned in order to guarantee
continuous production.
SPECIFICATIONS
Functions / Features
• Feeder and transport for processing individual sheets
• Basic machine from 1 x UV-DOD Inkjet printing system
• Serialization, variable data print, e.g. text, numbers, barcodes
• High-resolution print systems from 72mm to 144mm
• Ozone free LED UV-curing
• Data verification & controll by camera system (optional)
• Optional deep pile feeder and delivery - 650mm height
• Additional transport for continuous forms (optional)
Basic Machine SV-360 with UV-DOD Inkjet
Controlling
Microprocessor
Operation
Fully automatic
Controll desk
7“ Touch display
PC Controll
WindowsTM
Transport System
Form width
Sheet-fed up to 520mm
Continuous forms up to 550mm incl.
sprocket holes
Form length
Sheet-fed up to 750mm with pile feeder
Continuous forms
up to 33”
Paper weight
70 - 400g/m² sheet-fed (up to 1.0mm)
40 - 200g/m² continuous forms
max. 400g/m² continuous form sets
Print System
1 to 4 x Inkjet, Piezo DOD (Drop-On-Demand)
Print width
72mm, 144mm
Resolution
360dpi
Print speed
30 and 60/min
Standard ink
Black (UV)
Curing
LED UV
Layout Editor
Radus DOD layout designer incl. RIP
Database-based variable data printing of numbers
and texts (Type-True Fonts), graphics, 1D/2D
barcodes, datamatrix, QR
Verification
Radus CHECK
1 to 4 CCD-Cameras with adjustable aperture and
focus, individually programmable check fields for
OCR, barcode and measurement
OCR/OCV
teachable fonts
Barcode
1D/2D barcodes, datamatrix, QR
Illumination
LED lighting
Connections
Electrical
1/3 phase 50/60Hz, 2 - 4kW
Connection
depending on configuration
Dimensions from
Length 2700mm x depth 800mm x height 1500mm
Weight
approx. 550kg, depending on configuration
Performance
• Single sheets up to 60m/min
Sheet-Fed & Continuous Forms
RADUS SV-360
UV-DOD Inkjet Variable
Data Printing System